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Beyond Dashboards – How Decision Intelligence Optimizes Industrial Asset Risk

In this episode of Data Driven, host Frank La Vigne sits down with Andy Pruett, co-founder and CEO of Lumiscent, to explore a topic often overlooked in the industrial sector: it’s not a data problem—it’s a decision problem.

Andy explains how industrial companies are drowning in sensor data, but struggle to transform that information into actionable decisions that minimize physical asset risk. The conversation dives into how AI-powered decision intelligence can illuminate hidden vulnerabilities, contextualize risk in real-time, and empower industries like mining, manufacturing, and energy to make smarter, faster calls on the shop floor.

From the challenges of aging infrastructure to the growing retirement wave of experienced engineers, this episode reveals how the right blend of technology and expertise is shaping a new era of operational resilience and risk management.

Links

Time Stamps

00:00 Focusing on asset risk management

03:56 Managing food plant risks

07:48 Managing information in heavy industries

11:45 Workforce challenges and knowledge loss

16:00 Transforming data into decisions

18:46 Predictive maintenance challenges in plants

22:14 Adoption urgency and house analogy

27:32 Collaborating with Risk Engineers

29:16 Understanding insurance risk strategies

32:31 Insurance industry changes and parametrics

36:46 Managing risk in operations

40:03 Challenges with predictive analytics in cars

43:02 Getting into engineering from Alaska

45:37 Handling a power outage crisis

49:01 Wrapping up and contact info

Transcript
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We don't have a data problem. We have a decision problem.

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How can we parse the data in a way that allows us to

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have the context that we need to make an

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operational decision now when every

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minute or every hour has cost and increased

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risk associated with it? So it's not the data side, it's

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how do we boil all of that data down and filter it into

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the key decisions that we need to make today.

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Industrial companies don't have a data problem, they have a decision problem.

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Andy Pruitt explains how AI can turn mountains of sensor data

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into smarter, faster decisions about physical asset risk.

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Welcome to Data Driven.

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Hello and welcome back to Data Driven, the podcast where we explore the

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emerging industry of data science, artificial intelligence,

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and without data engineering, all of it is for nothing.

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My favoritest data engineer in the world is unable to make it today.

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However, I do bring you a different Andy. Today's guest is

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Andy Pruitt, who is a

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co-founder and CEO at Lumiscent. Lumiscent. Let

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me say that again. As the co-founder and CEO of Lumiscent,

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And he drives the vision and execution of innovative

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solutions that optimize asset performance, reduce risks,

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and enhance customer financial outcomes. Welcome to the show, Andi.

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Hey, thanks for having us, Frank, and welcome to the Lumisphere.

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Nice, nice. I like it. I like it. Next thing you'll have an attraction in

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Vegas. Yeah, yeah, yeah. And it's good that— it's

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never good when Andi Leonard isn't here, but at least I don't have to get

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confused between the 2 Andis. But so tell us about your company.

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What is it that you do? And in the virtual green room, we did mention

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IoT. And I know that IoT is a—

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you don't hear that term as much anymore. You hear physical AI, you hear

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IoT seems to be falling out of favor within

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the industry, probably because the S in IoT stands for

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security. Yeah. Which is a joke that I thought everyone had

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heard. But apparently yesterday I said it to somebody and She laughed,

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so here we go. We're living in a post-widget

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era, Frank. We want the proper insights and outcomes from

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whatever devices we have on the shop floor. Lumasent is the

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intelligence layer for physical operations, so

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specifically decision intelligence for physical asset risk.

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So who is your primary

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customer base? Is it industry? Is it— you deal with the

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SCADA drivers or the software layer on top of that, or you feeding the data

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into a pipeline? Like, where do you sit on that stack?

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So if you think about traditional operation

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with the various levels of software, whether it's

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ERP, SCADA, manufacturing execution, building

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control systems, all the way up the stack, we are the

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first kind of platform that is solely focused on

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the risk layer. And so that's our core kind

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of focus area. And reason being is that over half the

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industry doesn't have dedicated asset risk managers. So how

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can we create visibility from an asset risk

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standpoint into that stack in an

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unencumbered way that allows you the information that you need

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to make decisions around physical asset risk? So

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how do we find gold in the data that we're generating? by

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consolidating it, analyzing it, and then providing direction,

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next step direction to the people that are using it.

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Interesting. What is physical asset risk? What do you mean?

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That's a great question. Yeah. Physical asset risk could

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be any failure that you have. And let's

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say you're in a food plant, single points of failure

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sometimes aren't always abundantly clear. So if you're in a food

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plant, like your makeup air system, so if you think about a big food

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production facility, usually on the roof they got this big jet motor that's

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creating negative air in the facility, because if that's offline, then we may

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suck a whole bunch of dust and debris into the facilities and contaminate food.

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So that single point of failure is a risk asset.

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If it fails during operations,

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likely that's a business interruption claim. So likely they there's going to be

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an insurance claim that is associated with that failure.

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So we're really there to help manage those single points of

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failure in your organization that leave you exposed.

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So it's looking at that specific activity for those

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specific assets and pulling that information

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out so that you can make decisions today on the things that

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are going to cause failure in your environment that may cause an

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undue exposure. Does that make sense? Oh, that makes a lot of sense. So

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it's that type of asset risk because that could— it was, it was

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interesting because asset risk could mean a lot of different things to a lot

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of different people, right? I might— started my career in finance, so when I heard

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that, I was like, doesn't jive with the physical AI aspect of this.

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But what you said makes a lot of sense. I totally appreciate it. When I

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do say asset risk, a lot of people immediately go to

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financial risk. The 2 things are related, right?

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But we're talking about the physical

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machinery, the physical operations that when

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they're impacted, they cause a downstream financial

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risk. And so one of the things that we highlight

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is 6 different dimensions of risk. So when we're

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classifying those assets, what could happen if they

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fail? Is this an environmental— Right. Is it a strategic

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risk? It is a supply chain risk.

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So it's quantifying the downstream impact of that

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individual asset failure. And the dollars associated with

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it, it is financial risk directly related,

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just outside of the banking industry. And I'll give you an example. You can have

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risk exposures and single point of failures that could be half a billion

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dollars or more. So there are, are big

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exposures here that we're talking about. It's not small dollar with single points

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of failure. And I would imagine that if you can quantify that to

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a real number, so what, you can imagine somebody, maybe

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not in the food industry, but, oh, the HVAC system goes down, right? What does

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that mean? That, so what is that? So what, you call somebody and they fix

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it? But if you can quantify that, no, the downstream effect of this is,

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in the extreme case, probably half a billion dollars, now you gotta get the board's

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attention. When you think about how we've designed

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our industrial systems to really absorb

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failure instead of building risk as

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infrastructure and then using data to drive those

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decisions around risk. We need

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to shift our thinking around it because things may not be quite

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as intuitive as we think they are, Frank. We may not think about a

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single leak depending on where it happens taking down

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the entire operation, right? We think about those things as, hey, They're going

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to happen eventually. We've got to deal with them. We can design systems not only

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to absorb the failure, but to alert us early on those things because

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we're on an industrial site. You have leaks that come up all the

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time. Where are the important ones? The one that's gushing 1,000

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liters a second or a minute. So it's really

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understanding the context of where the risk exists

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and then highlighting when it bubbles to the top. What do I need to

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do right now? Because you think about the amount of information that's

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flying at you at an industrial site, it's hard to

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parse. Think about today, all the social

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media that you get, all the bombardment of information.

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How do you surf through all that stuff to find

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the information that you really need or you're really discovering? The same thing

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happens in big business, right? Our customers are heavy industry, so it's

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Mining, oil and gas, forest products, heavy industry manufacturing,

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and they're being asked to make decisions faster

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with less information. So how do we, one, give them

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better information and better data to drive the decisions they have to make,

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but contextualize it in a fashion where it's really understood?

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So it's intelligence with integrity, but it's also

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driving contextual awareness of the decisions that have to be made

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around asset risk. That makes a lot of sense because all these industrial

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organizations and entities are probably— there's sensors everywhere now,

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everything, but they're probably just spewing tons and tons

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of data. So we are— sorry, Frank, go ahead.

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No, go ahead, go ahead. We have plenty of data, but we don't make use

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of that. What do you make of that? You're bang on.

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We don't have a data problem. We have a decision problem.

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How can we parse the data in a way that allows us to

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have the context that we need to make an

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operational decision now, when every

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minute or every hour has cost and increased

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risk associated with it? So it's not the data side, it's

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how do we boil all of that data down and filter it into

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the key decisions that we need to make today,

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that we need to make now.

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Interesting. Volume of data. This goes back

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years ago, but I was trying to highlight

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the sheer volume of data we were trying to deal with. And this

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is a mining example. So I was giving a presentation at the

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time. It was when 1 gigabyte thumb drives were brand

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new. And you and I are old enough where we remember That was a big

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deal. It was a big deal. And I came out on

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stage and I pulled out my thumb drive and I said, this holds 1

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gigabyte of data. How much data

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do you think we have as an organization? And this is

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advising a major corporation. So we have enough of these

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thumb drives to fill a ship the size of the

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Titanic. Wow. And that's

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all data, corporate financial, geologic, health, safety,

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environmental risk, asset, and its compounded

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growth is 10% a year. So

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how do we actually parse through that volume of data to

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find the specific information that we need,

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turn it into knowledge that allows us to execute on it?

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That's kind of a needle in a haystack problem. But I think the era that

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we're living in now, where we have the right tools,

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as long as it has the right harness around it, I think we have a

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way to parse that data. And if we have specific subject

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matter expertise, then those things can be more

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agentically driven. That makes a lot of sense. And I,

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when you say subject matter expertise, I would imagine

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a few years ago would have been human only, but now I think we're talking

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about some kind of hybrid of human and some kind of AI subject matter

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expertise. I think you have to have hybrid,

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right? I think you have to have a hybrid solution. You look at the

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which is what, 3 years away, 4 years away? Scarily,

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yes, 3 years away. That means

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3 quarters of the people that I came up with in

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industry will be retired. They're gone. So no longer is

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it a 10-year time horizon. We're within 3 years, so

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it's happening every day. And when that knowledge

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walks out, it is impossible to replace

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because there's just not enough people entering the industry, whether it's a risk manager,

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whether it's maintenance managers, whether it's trades, your

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millwrights, your electricians, your, your Red

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Seal-type carpenters, right? So we have to

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provide tools. that enable them to make better decisions when they

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don't necessarily have the longevity or operating context

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to make those decisions because they just haven't been in industry that long.

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Wow. Yeah, no, I think that there's some kind of— people talk about the

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job apocalypse, but I also think there's a retirement apocalypse, and

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particularly in the trades, I would say.

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Absolutely, absolutely. And those senior people too.

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Sometimes they'll come back, do contract work, but they don't want to deal with any

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of the corporate stuff, right?

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Hey, I can help you to achieve this objective, but I only want to

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do that. And then I want to go back to being retired. Yeah, I imagine

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that there's going to be a lot of people that are going to be called

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out of retirement and things like that. And you're seeing that also in the tech

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sphere too, where companies are offering early retirement to people who

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literally built the company, right? Yeah. And I understand they have

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reasons, they have their financial reasons, right or wrong, but I

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just think that they're throwing out the baby with the bathwater when it comes with

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the, the institutional knowledge to do it that quickly and that

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rapidly. I, I just, I think we're gonna see the long-term

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consequences of that in short order. I,

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I totally agree. And that's what LumaSint is here to help

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solve for, is to help you make those decisions, capture the

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information, make those decisions so that you don't lose

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step when you lose resources. So you can maintain some

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consistency and contextual awareness. So it really is

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driving that decision intelligence that comes from a place of authority.

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And the other way I like to think about it too is this is

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not— what we focus on too is not general

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purpose. It is specific. Right. So our

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expertise is a wedge. So if you think about Everyone talks about like

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council of agents doing things. Right. We're really focused on

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that asset risk in heavy industry. That's our focus area.

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And we're deep, deep on that subject. So

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we want to make sure that people understand that when we're

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looking at risk, it can't be good enough, right?

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It needs to be contextual. It needs to be

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validated and it needs to be validatable. We like

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to say intelligence with integrity. In that we can show you the math

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of how a decision was arrived at. So that's a— that

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was a good segue into my next question is a sensor

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detects an anomaly, maybe a family of sensors that are related. What happens

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between signal and making a

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decision? Because I would imagine that capturing the data, capturing the signal,

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that used to be a technical hurdle. I think that's— those days are gone. But

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now I think the last mile problem is very real. You have all this data,

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You have all this. Okay, now what? How do you make a decision? And

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then obviously different time horizons and things like that. How do you—

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what happens after that? Yeah, the

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signal through capture needs

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to take the next step. So we've got the first mile out of

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the way, to your point. I think we've got the sensor stuff figured out.

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I think we have most of the infrastructure figured out. We know how to collect

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the data. We know how to consolidate it. We even know how to put

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together good dashboards, right? Lots of blinking lights.

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But I've also encountered over the last half a dozen years

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that people are blind to dashboards now. So we've gotten to this

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level where the dashboards has gotten us so far, we've

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got to take the next step, which is what are the decisions that

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have to be made based on the data that we have? Right. And so

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it's no longer signal, gather the

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data, turn it into some level of a

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base of knowledge, and then turn those into actionable

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outcomes. You really need to do that as a whole stack

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in order to go beyond the dashboard. So it,

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it's really driving that decision intelligence by being

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smart about the data that you look at, the data that you collect,

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how you parse it, and how it drives those decisions.

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So it really is beyond the signal because sometimes it's too

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much, right? Let's take a one-sensor example. You can have a

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high-fidelity sensor on your shop floor that generates

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50 gigs worth of data in a year. Right. It's delivering

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more if it's streaming. What's important in that data

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was the anomaly that I was able to detect and the resource

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that I was able to get to that anomaly to address it before it turned

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into a larger issue. So I'm even

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like thinking about this is not predictive because that's where we always go.

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Isn't— aren't you talking about predictive maintenance? No, I'm talking about

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prioritizing the risk that's coming through a signal

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so you know what to do today. Wow. The predictive stuff is

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great. There are people that, that are really awesome in that

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space that are telling you 6 months from now this is going to

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happen. We're talking about the operational block and tackle of risk.

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What do I need to do today? What do I need to do tomorrow? What

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do I need to do on Friday? This seems like the tactical version of preventative

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maintenance. It seems like your heads-up

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display that's really going to help to drive better

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decisions around physical asset risk.

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Interesting. Interesting. So

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Not all anomalies are created equal, right? So obviously

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there has to be some kind of way to determine, because we're

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beyond, you know, you're working beyond, way beyond kind of traditional

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predictive maintenance, right? Not all anomalies are created equal.

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Not all breakdowns are created equal. How do you

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address that? Obviously there's gotta be some kind of, you mentioned blocking and tackling,

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obviously you wanna block the big— Yeah. You don't wanna block the biggest guy on

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the other team, but you wanna block the, I'm gonna use an American football analogy,

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sorry for my European friends, and global listeners,

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but you want to block the guy who is about to tackle your quarterback,

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not the biggest guy, right? And I think that

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traditional preventive maintenance blocks the most

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obvious threat, but, or the, the biggest guy on the other team.

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You want to protect your quarterback, right? That's really the, what you're trying to do.

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Absolutely. Those are the people who win games. Absolutely.

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I love your analogy and the framing of it. Because

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that's it, is that, hey, if my predictive maintenance strategy

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is focused solely inside plant on rotating equipment, but

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I haven't looked at the sectional valves that supply my fresh

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water for my system, and that goes down and my

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plant catches on fire, what predictive maintenance system

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actually helped me drive production when my water's off? So

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it's making sure that you know where that little guy is going to come

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out of nowhere and take out your quarterback, even

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with all the big guys. So that's where our focus area is,

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that there's all these pieces that are inside and around plants

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that will catch you off guard. And normally we don't figure

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that out during the engineering of the plant because we're not

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designing risk as infrastructure. We're designing it

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for production outcomes. So yes, we design it to be hardy, we design it for

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the output, But as we build and

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operate, new context comes in, new

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risks that didn't necessarily occur when you actually built the operation.

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I'll give you a really good example about this. Let's say

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you're playing football and all of a sudden they put an autonomous robot on the

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field. Right. Changes the game, right? So we had a

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customer that came to us and said, look, we've started to put all

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these autonomous robots on the factory floor. And we didn't

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realize that they're heavy. And so they're using the

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same infrastructure on our walls and our ceiling where our lighting is

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hung, where our fire control systems are hung. It's

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causing a high level of vibration. We need all that stuff

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to work. How do we deal with that? We don't even have

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mass contextual awareness about robots coming into the factory floor, and now we

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have a risk that's being introduced almost in real time. That

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is impacting things like health, life, safety systems. So

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we have to be aware that game of football is going to change

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and we're going to have new dimensions that are added all the time.

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And it's not slow, Frank. I'm not talking about 2 years, this is going to

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change. It's next week, it's changing. It may be next

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month. There's a new operating context.

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No, and factories are not built for— factories are not like

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software, right? These things are built for Decades of run.

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And I don't have a lot of experience in manufacturing, but as a car guy,

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I kind of understand. If they change up the model of the Cadillac Escalade, they

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have to take down the assembly line and re-engineer it.

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But you're right. But these factories have probably

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been going part running, some of them probably

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the better, these buildings, these infrastructures, at least a century old.

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Yes, some of them are. We have customers that do have facilities that are

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100 years old. But it's also the new stuff that's being

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built as well, is that— Right. We're always trying to drive optimization,

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and that's a nice way of saying we're trying to optimize for cost.

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And so we don't end up getting all of the

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risk infrastructure that we necessarily need as part of the project. So

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how do we enable those customers by having something that's really

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quick to set up, really quick to deploy, really

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quick to gather information, and really quick to drive decision

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intelligence? I think that's very important to our customers is

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just speed. Is this is happening to us, how quickly can you

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help us address this challenge that's coming up? In the

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field, whoever adopts this faster is going to get better

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profits, better, better output, better, ultimately better profits, and

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potentially put you out of business. There's definitely a real,

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there's definitely a real motivator there. I think another analogy would be my wife and

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I are house hunting. And we saw this beautiful

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the coaxial cable is kind of stapled to the outside of the wall.

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And so, and I was, we were looking at the

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aesthetic problems of that. And it was just like, pretty sure they didn't have

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Cat5 in mind or co— you know, co— cable

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TV in mind when they built the house. Right. So you kind of have to—

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There's— in that example, it's just mostly

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aesthetics in terms of the cables showing. But if you look at newer construction,

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there's fiber optic cable inside the house in some extreme cases and things like

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that. Like, how far can you push old infrastructure?

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How far can you push it? I think we're at a breaking point. So you

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look at how far can you push old infrastructure? We've got something

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like 420,000 miles of unmonitored,

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unmanaged, like fresh and wastewater treatment systems across North

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America. So how far can you push it? Only so far until it breaks,

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and then there's an incredible amount of pain, right? We

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have, I think, the benefit of having

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designed, engineered, built, and operated

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feats of amazing infrastructure, whether it's our

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railroads, whether it was our bridges system, whether it is water

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treatment or wastewater treatment. I'm from Alaska originally, so I always

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go back the construction of the Trans-Alaska Pipeline. Right. And man,

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peak construction, that thing was a global—

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absolute global— one of the largest global projects in the world.

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Billions and billions of dollars being spent on its construction. And it's

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lasted for 40-some years. We don't build infrastructure

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like that anymore. And the infrastructure that we did build to that

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level, to that capability, is aging. And the vast

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majority of it, again, is not measured. It's not monitored.

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It's not managed. And our big goal is to be able to

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replace it. But the cost of it is just amazing.

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I think in the US, the infrastructure backlog is

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trillions and trillions of dollars of what needs just to replace the

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20% of either poor or

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dangerously poor deteriorated assets.

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Yeah, no, that's a sobering thought.

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What are the major points of failure in industrial AI,

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right? Are these bad? Because it sounds like what you do

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is a very comprehensive approach. You don't just look at the building, you look at,

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oh, this pipe fails this. There has to be some kind of

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human and expertise that you have to go in. And do you

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offer the services or do you offer the software or do you offer both? That

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would be my question. With our customers, we've

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got a program that's a luminaries program.

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So we partner with the businesses that want that extra

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help. Because what we found is that customers just don't want to

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buy software anymore. They want you to partner with them

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deeply. And I don't mean that like marketing partner. They want you to

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be helping to own the results that you're

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trying to drive. So it's not necessarily

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traditional consulting because when we're there for the life of the asset,

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we're there to help you throughout the life of the asset. And so when we're

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talking with you, it's about optimizing everything from maintenance strategy to risk

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strategy. So we're just looking at things slightly

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different. So yeah, we help customers with the software, but I think our

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human touch is something that's really important in today's kind

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of AI age. and the expertise we bring to the table,

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right? To find a company that actually has depth and expertise that

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can deeply partner to help walk you through that

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journey is important. And you said fairly comprehensive. We're

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comprehensive in our focus area. So we're not building

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control, we're not a process control system. We're

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looking at it again strictly from that risk lens for those

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60% of companies that don't have a dedicated asset risk manager.

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That's our piece of the pie where we focus.

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Interesting. Yeah, it seems like there's a lot of places where somebody

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can get distracted, right? In terms of like,

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because there's a lot of moving parts here, right? And I think that's an understatement.

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What, how do you start? It seems to me, for me, I'm looking at this

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as somebody who's not in industrial control and not in this industry.

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I look at these problems and I'm like, where do you start? It's not

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just blueprints. You actually have to walk around and kick the dirt around, right? And

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like, where do you start? Where does one start? I know that's a

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kind of a small question with a big answer. Frank,

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that's another great question. Where do you start? Where do we start?

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So all of our customers have an insurance partner, and

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that insurance partner has— most of them will

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have what's called risk engineer. Oh, okay. And that

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risk engineer is a subject matter expert that's

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coming in to define what are the things that need to be

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monitored, what are the things that need to be managed. And

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we're in to help after that. So we'll partner with

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those insurers, we'll partner with those risk engineers to make

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sure that once they've done their assessment and the report, that's

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translated into the system. So it's translated into what needs

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to be measured, monitored, and managed. So we meet

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the customer where they're at in terms of defining

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single points of failure. Usually they already know, right? They've got the data

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inside their environment, pulling out the things that are important and working with

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the risk engineer to be able to make sure that they're— everything that's

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been identified is monitored correctly.

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So that's where we start. And that

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risk engineer is probably not coming in cold, right? That risk engineer

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probably, you know, has worked—

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Long-term relationships. One of the reasons why we have

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an FM-approved product, and Factory Mutual

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is an engineering-based risk

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leader, but insurance company, and we make

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FM-approved products. FM approvals is their approvals

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division. So they focus on making sure the products that

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hold the FM logo have been tested to their most rigorous

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standards. FM, when they come in— and this is not

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us, right? We're the, we're the help block and tackle afterwards. You've

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decided what field looks— let's help you play the game. FM

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recommendations for their customers. Right? Wow. So

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48,000 things that we need to do to mitigate

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risks across all their customer base. That's one insurance company

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that covered almost $1 trillion in risk,

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those 48,000 recommendations. So now how do we take those

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48,000 recommendations and translate them into

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operational activity? What do we need to do to effectively manage them

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within the context of risk? So we

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partner deeply with our insurance partners who are very

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data-driven, Frank, very data-driven. But we're looking at the

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world slightly different in that we have engineered

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risk and we have actuarial risk, right?

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What's the difference? That's a great question.

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Engineered risk is based on, I've

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looked at the asset I understand

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how it's going to operate. I've written recommendations

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to mitigate everything from fire, flood, earthquake, tornado,

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whatever it is, but I'm making those recommendations

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based on a very long history that I've developed.

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Actuarial risk is what financial losses

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have I had and what financial losses have I had that can

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predict a loss in the future? So one is a

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financial activity and one is an

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engineering and field activity. And so insurance

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companies are split behind 2 lines:

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actuarial-based risk or engineering-based risk.

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We're solidly in the— we're there to help with your

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engineered-based risk outcomes, even though it has big

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implications for the actuarial risk outcomes as well.

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But we have to follow the physical operations. So that's where we're focused. is

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on that engineered risk side.

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Interesting. Interesting. It's such a fascinating world I didn't really

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think about. You think about

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factories and you think about, as long as you have an eyewash station and things

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like this, and you don't really think about, at least from my point of view,

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right? This is a whole world that's completely new to me. It's fascinating. And

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I would imagine those 48,000 items that have been

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highlighted are probably triaged or would be

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dependent on whatever the individual factory would be, not even the industry,

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not even the customer, right? The individual facility probably has to

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get their own triage of X, Y, and Z.

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Yeah. And, and our job for those customers

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is to take that information and illuminate it.

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What are the important things? Let's put them in, let's

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manage them correctly, and let's do it quickly

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and cost-effectively because the risks that we're trying to manage

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have pretty big implications to the operation. Otherwise they wouldn't be

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on an engineered report. As something, let's take a little bit of a

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dogleg and this is definitely data-driven. I think you'll

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find it interesting. I love you're using our podcast name throughout the whole thing. I

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love that. That'll definitely help with the AI optimization.

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Yeah, I just need to get to say Lumicent 10 more times and it's like,

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no, actually— There you go. You look at what's happened in

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terms of what are called natural catastrophes, right? Fire,

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floods, earthquakes, hurricanes, stuff like that. In that

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you have insurers that have pulled out of entire markets, said,

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yeah, too much risk there, we're not going to write there anymore,

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whether it's floods in Florida, whether it's wildfires in

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California, it's the insurance company. Commerce protects

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itself, right, where it's protected. So in order

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to get back, get insurance companies

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back to the table, new

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ways of monitoring, measuring, and managing

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risk outcomes had to be created. And one of them is parametrics.

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Parametrics is something that Normally when I say that, if you're not in the

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insurance industry, you have no idea what it is. Parametrics is almost

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a product that was brought out to help mitigate

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risk for the consumer, whether it's the business and the insurance

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company. And a good example, and this is again, we make

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devices that help enable this type of stuff. We're not a

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parametric product, but for example, you've

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had, you have no insurance, you run a distribution

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facility in Florida. And you've been flooded so many times you can't get insurance.

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And then the insurance companies pulled out of the market. They came back in, but

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they said, we're going to give you a parametric product. Oh, what's that? We're going

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to pre-agree what your losses are

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based on the level of water. Hmm. So they go in and

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put a sensor on and say, look, water gets to 5 meters,

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we're going to pay out. We'll pay out within 72 hours. Gets to 10

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meters, We'll pay out, we'll pay out in 72 hours. So

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then you've pre-adjusted, not post-adjustment. You haven't

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had a loss and then had to have an underwriter come in and figure out

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what your losses are and then end up in court. You're pre-agreeing what that

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looks like, and you have a sensor that's actually the arbitrator

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of the risk event. So

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that's one component. You also have the—

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we're looking at satellite imagery. We're looking at roofing systems,

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we're looking at positioning in terms of where the facility's at. All

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of those risk components that are around it from the

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insurance side are tools the insurer is

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using to make your policy go up. And they're not intentionally trying to make your

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policy go up, they're trying to manage their risk. Right. Our job on behalf of

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our customers is to mitigate the risk as much as

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possible so that they can prove to the insurer that

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they've taken every step possible to be able to

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mitigate the risks that have been identified.

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So insurers are using these tools to protect their risk.

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We've come up with a set of tools to help the customer

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protect their end so they don't have to end up with constant

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pressure on policy premiums. Oh,

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that makes a lot of sense. So

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Given that there's a lot of dollars attached to this

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and there's an IT element, there's an

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engineering element, who runs this? Who

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should— I guess there's the should— who should own this and who

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actually owns it, right? This is clearly, if you're a big manufacturing

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outfit, even a moderate one, like the C-suite, this has to

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bubble up to the C-suite, doesn't it? It does.

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We know that about 57% of industry doesn't have dedicated asset

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risk managers. So it ends up being— Really? Yeah, it's

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hard to believe, but they don't. And we don't make enough of them either. We

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don't have enough graduates. It ends up falling usually

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to the CFO, and the CFO usually manages

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it as an insurance policy.

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So we're managing the financial outcome. So it's back to actuarial risk.

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versus engineered risk. So what we're trying to do, what we

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are doing, is bringing decision intelligence

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to the table for that C-suite that gives them

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the operational knowledge to make better actuarial

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decisions around the insurance that they have to buy

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because there's nobody dedicated. And I, Frank, I always come at

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it from the maintenance side too, because at my heart, I'm an operations

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person. I, I'm a maintenance guy. I'm not a, a risk guy. But

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what I saw in my experience was that

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we don't have enough on the risk side, and our maintenance brothers and

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sisters end up being the people that are the de facto asset

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risk manager. So how do we put better tools for

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operational to understand what they need to do to

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manage risk? And how do we put tools in the place of

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plant managers and CFOs to be able to

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drive those decisions more effectively.

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Interesting. You mentioned that we don't graduate enough of this. So this is an

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actual degree you can get? I say this as a parent of a high school

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junior, because this seems like a growth industry and a stable thing. Is this an

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MBA? Is this a graduate level? Is— are there undergrad programs? Like,

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where would Risk engineering programs. So

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there are— Really? Absolutely. Absolutely. So

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you could go in specifically to risk engineering. And

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normally those people migrate into places like maybe they work for

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Tyco or Simplex or Siemens, right? Health,

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life safety control systems. You'll find risk

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engineers in your EPCMs, your engineering procurement construction

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management companies. So it's, there's a whole

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body around risk engineering that is invisible.

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If you've never worked in an industrial operation that has a dedicated risk engineer,

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which is again, 60%, you probably not know that

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the discipline even exists. That is

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fascinating to me that there's this whole discipline that you can get a

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degree in and had never heard of it, right? That's interesting.

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And it sounds like a growth market. So interesting to get a

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degree in, I would imagine. It's a growth market among

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so many other of the STEM that we need to invest more in,

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whether it's metallurgical engineers, right? I think China is

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graduating more metallurgical engineers a

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year than we have operating

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in the practice in North America. Yeah, I'm not surprised. For

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one, they have a 4-to-1 roughly Yes. Population

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advantage, right? So all things being equal, it would be a 4 to 1, but

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it's not. There's more to it than that. But how

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do you calculate— because it's always

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the thing that you never see coming, right? How do you prevent a failure that

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never happens? Because that, as someone who's been in data

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science and questions like that, one of the questions I'd get

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that would always amuse me and bother me philosophically,

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later was, how do we predict when XYZ

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is going to happen? And I said, when's the last time that happened? How often

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does it happen? It never happened. Like, how do you—

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and I say, this is predictive analytics. It's not predicting the future, right? Yeah.

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So how do you— is that

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possible to do that, right? Is that still impossible? Philosophically,

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I would say it's probably impossible to do. You can probably approximate it.

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But what is a better answer? Is there a better

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answer than that?

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I've always had a challenge with this too on the predictive side

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is that, okay, so you say you're going to give me this

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predictive analytic model and it's going to be a crystal ball and it's going to

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tell me that I'm driving down

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whatever Highway 1, Route 66 and

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at mile marker 328, my transmission's gonna

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go out. How do you know that, right? What gives you the indi— like,

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what tells you that? What dataset allows you to do that?

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That always frustrated me because I just can't really

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get aggregated. I could say maybe if I look at a

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million cars and I look at the same

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operating context with the same car on the same road, in the same

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context, maybe I can derive something out of that.

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I think a better way to look at it is if we have inputs on

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the car that I'm driving, engine temperature, the type of

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fuel I put into it, I can have a

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probability of certainty, which is one

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level, and I can have a

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certainty around the context. So I can have

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multidimensional Hey, I just detected

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an issue with the engine. It may be one of

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5 things. Can you give me some more information? If you give me some

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more information on one of those 5 potential things, maybe I'm

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low on oil, maybe I'm low on gas, but if you give me more

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context, I can get a greater certainty of what the

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problem is. And I can actually adjust my probability

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of failure based on those inputs. So to me,

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it's much the whole context around, yeah, we've

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got predictive that's based on all of our past history, but we want to look

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forward. That's saying, hey, my mean time between failure was

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this, so we know that about every 60,000 hours we're going to have an

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operating failure in the engine. I think a better way to look at it

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contextually for what we have to do today is, what's my probability

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that this is going to happen? the likelihood. What's my

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certainty? What information and context do I have around that probability

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that actually allows me to make that decision? And that's again decision

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intelligence. That's really highlighting what information do

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I need to give a better and more accurate

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insight into what needs to be done. So I want to take kind of

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the crystal ball out of the equation and really talk about

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Hey, there's probabilities and certainties that we need to talk about and

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we need to actually put into the equation so that we deal with the

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reality of what we're dealing with today, not what may

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happen. Right.

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Fascinating. I'm just— not every day I find out that a

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whole new field exists, so I'm still processing that.

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How did you get into this? I'm sorry, go ahead. Go ahead. Were

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you Googling it? I did. Yeah. I was like, there's a number of

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schools. You weren't kidding. There was, there was, I was just like, wow, that's— and

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I would imagine that you probably have to be pretty good at math. You probably

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have to be like a, like a nerdy MBA, almost an

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engineer, right? That would be kind of the way I would describe it.

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Though my, my oldest is very good at math and he,

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you know, he builds robotics and he's in a— so I'm like looking,

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I'm like, right now he wants to be a mechanical engineer and I certainly want

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to encourage that, but if he decides he doesn't like it, I'm definitely going to

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float this in his direction of— because it's an

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interesting— as a dad, you're always selfishly looking out for your kids, right?

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But how did you get into this, right? You mentioned you grew up in Alaska,

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and Alaska seems like an interesting place to grow up

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because obviously you're not that far from the wilderness, but also it

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takes just a lot of good engineering just to survive year-round up

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there, right? So How'd you get

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into this? I come by

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the industrial operation space naturally. So I

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started my career as I was growing up and through university in

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oil and gas. And so it's wired into me that we're

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always planning for the worst-case scenario. So you don't go

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outside of 40 below zero to do something without

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planning Planning ahead.

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Yeah. I mean, the couple of times that I did

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that were not good, right? A couple of times I went into the outback

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hiking without a gun, for example, and got pinned down by a

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moose who a bear had just eaten her calf. So

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if you think about risk engineering, it's part of planning, but

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it's also about building resiliency. How do you

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deal with that issue? And then how you respond to it, how you manage

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it, is actually the determination of if you survive.

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And so that kind of underlying thought process, I didn't

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even think, I didn't even know risk engineering was a thing until 10

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years into my corporate career. But what I found is that

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it's built into me naturally because where I come from, what I was exposed to,

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and from who I learned from, right? From the people I learned from, they

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went, look, we're running a multi-billion dollar operation

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above the Arctic Circle. that's housing 1,000 people. This is oil and

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gas. We have to plan, schedule,

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execute, measure, monitor,

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manage seamlessly. Our tolerances for

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risk are really low, right? Really low.

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I was in an event that actually forced me further into this

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area, and that was an event where we actually lost

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power at 40 below zero. So it was an

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entire site in Alaska where the

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80 kV high voltage power line was dug

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up by an excavator, right? And here you are, you got, you have

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600 people out in the middle of nowhere. It's 40

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below zero. And I had a, at the time, a

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just fantastic general manager that I learned a bunch from,

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you know, called all the leadership into a room and said, I need you to

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go look at ventilation systems. I need you to go to wastewater, and I need

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you to go to freshwater treatment. I need you to go to living facilities. He

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knew what to do to help manage the outcome because

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he knew we got about 2 hours before stuff starts freezing up. And if

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it freezes at 40 below zero in February in

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Alaska, we're down. We're done, right? We're done until the spring

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because we're not going to get this stuff unthawed, everything that we need to get

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unthawed. So my experience in that was, wow,

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this is amazing. You have like a Captain Picard that knows

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what to do. Oh, and then I made—

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I come from oil and gas when this incident, so I came with my mental

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model of oil and gas because this is when I started oil and gas

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post-Valdez oil spill. So we had all these

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emergency management and drills that we went through and

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very structured. What I saw in that organization was we

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had personality-driven risk leadership. We had people that had longevity

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in industry that knew the decisions that they had to make and how they had

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to make them. 25 years later, we don't have

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enough of those people. So the incidents that I was in are like, I don't

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know what to do. Do you know what to do? I've got a piece of

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it. You've got a piece of it. But a single person that could actually

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quarterback all those things, that had the risk model in their head to go, We

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got an hour here, we got 3 hours over there. That was very

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personality-driven, not process-driven. And so now

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fast forward today, that's what we need to do with Lumicent.

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That's what we are doing with Lumicent is really

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being that risk manager in a box for physical asset

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risk, not full enterprise risk management, but physical asset

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risk to be able to look at those things, make a determination of what's

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important, and direct your people to those things. I, my

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experience over the last 25 years is that our complexity has

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increased enormously. Our volume of data

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to be able to sift through, turn into knowledge, has increased enormously.

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But our ability to actually make decisions founded

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in data and be able to execute on them has actually decreased.

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And that's mostly due to we don't have enough people in industry with the

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longevity to be able to help make those decisions.

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Interesting. Wow. It's a, it's a whole, I think it's a

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testament to how good the people were at their jobs that we didn't know this

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existed. You never had

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to guess whether or not if you turned on the light switch, the light would

Speaker:

come on. You never had to guess whether or not if you flush the toilet,

Speaker:

whether it was going to flush because the infrastructure was there and supported

Speaker:

and built by people that knew how to manage it. And you only know

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when it's not there. Yeah, I'm sorry. You only know when it's not there. Yeah.

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Wow. Wow. We're coming close to

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time and I want to be— this is fascinating. Not every day a whole new

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world opens up. And just for your information, I'm going to

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fold this to my kid. I live near Johns Hopkins University and they have a

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master's degree in risk. So maybe I can talk him into staying closer to home.

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But But what, what can people do to

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find out more about you and your company and how to reach out

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to you? www.lumicent.com,

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L-U-M-I-C-E-N-T.com. Reach out to me on

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LinkedIn and I'm available, right? I just love

Speaker:

talking to customers about this subject. And yeah, you reach out

Speaker:

directly through the website, me or anyone on our team, but I'm happy to

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talk to customers anytime I get the opportunity. I'm

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passionate. About helping customers solve the challenges

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that they have around physical asset and decision intelligence.

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Awesome. That's amazing. And we'll make sure all the pertinent links are in the

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show notes. And with that, we'll go to the outro.

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That was great, man. I really— that was amazing. I'm just floored

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that there's this whole— Thanks again to Andy Pruitt for joining us and showing

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how AI and decision intelligence can help organizations turn

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mountains of industrial data into smarter decisions about asset

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risk. Subscribe, share the episode, and join us next time on

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Data Driven.