Beyond Dashboards – How Decision Intelligence Optimizes Industrial Asset Risk
In this episode of Data Driven, host Frank La Vigne sits down with Andy Pruett, co-founder and CEO of Lumiscent, to explore a topic often overlooked in the industrial sector: it’s not a data problem—it’s a decision problem.
Andy explains how industrial companies are drowning in sensor data, but struggle to transform that information into actionable decisions that minimize physical asset risk. The conversation dives into how AI-powered decision intelligence can illuminate hidden vulnerabilities, contextualize risk in real-time, and empower industries like mining, manufacturing, and energy to make smarter, faster calls on the shop floor.
From the challenges of aging infrastructure to the growing retirement wave of experienced engineers, this episode reveals how the right blend of technology and expertise is shaping a new era of operational resilience and risk management.
Links
- Andy on LinkedIn – https://www.linkedin.com/in/andypruett/
- Watch on YouTube – https://www.youtube.com/watch?v=qzpVpgoO5KA
- Lumicent – https://www.lumicent.com/
- Blog Post – https://www.franksworld.com/2026/09/28/navigating-the-data-tsunami-from-iot-sensors-to-smarter-decisions-in-industrial-operations/
Time Stamps
00:00 Focusing on asset risk management
03:56 Managing food plant risks
07:48 Managing information in heavy industries
11:45 Workforce challenges and knowledge loss
16:00 Transforming data into decisions
18:46 Predictive maintenance challenges in plants
22:14 Adoption urgency and house analogy
27:32 Collaborating with Risk Engineers
29:16 Understanding insurance risk strategies
32:31 Insurance industry changes and parametrics
36:46 Managing risk in operations
40:03 Challenges with predictive analytics in cars
43:02 Getting into engineering from Alaska
45:37 Handling a power outage crisis
49:01 Wrapping up and contact info
Transcript
We don't have a data problem. We have a decision problem.
Speaker:How can we parse the data in a way that allows us to
Speaker:have the context that we need to make an
Speaker:operational decision now when every
Speaker:minute or every hour has cost and increased
Speaker:risk associated with it? So it's not the data side, it's
Speaker:how do we boil all of that data down and filter it into
Speaker:the key decisions that we need to make today.
Speaker:Industrial companies don't have a data problem, they have a decision problem.
Speaker:Andy Pruitt explains how AI can turn mountains of sensor data
Speaker:into smarter, faster decisions about physical asset risk.
Speaker:Welcome to Data Driven.
Speaker:Hello and welcome back to Data Driven, the podcast where we explore the
Speaker:emerging industry of data science, artificial intelligence,
Speaker:and without data engineering, all of it is for nothing.
Speaker:My favoritest data engineer in the world is unable to make it today.
Speaker:However, I do bring you a different Andy. Today's guest is
Speaker:Andy Pruitt, who is a
Speaker:co-founder and CEO at Lumiscent. Lumiscent. Let
Speaker:me say that again. As the co-founder and CEO of Lumiscent,
Speaker:And he drives the vision and execution of innovative
Speaker:solutions that optimize asset performance, reduce risks,
Speaker:and enhance customer financial outcomes. Welcome to the show, Andi.
Speaker:Hey, thanks for having us, Frank, and welcome to the Lumisphere.
Speaker:Nice, nice. I like it. I like it. Next thing you'll have an attraction in
Speaker:Vegas. Yeah, yeah, yeah. And it's good that— it's
Speaker:never good when Andi Leonard isn't here, but at least I don't have to get
Speaker:confused between the 2 Andis. But so tell us about your company.
Speaker:What is it that you do? And in the virtual green room, we did mention
Speaker:IoT. And I know that IoT is a—
Speaker:you don't hear that term as much anymore. You hear physical AI, you hear
Speaker:IoT seems to be falling out of favor within
Speaker:the industry, probably because the S in IoT stands for
Speaker:security. Yeah. Which is a joke that I thought everyone had
Speaker:heard. But apparently yesterday I said it to somebody and She laughed,
Speaker:so here we go. We're living in a post-widget
Speaker:era, Frank. We want the proper insights and outcomes from
Speaker:whatever devices we have on the shop floor. Lumasent is the
Speaker:intelligence layer for physical operations, so
Speaker:specifically decision intelligence for physical asset risk.
Speaker:So who is your primary
Speaker:customer base? Is it industry? Is it— you deal with the
Speaker:SCADA drivers or the software layer on top of that, or you feeding the data
Speaker:into a pipeline? Like, where do you sit on that stack?
Speaker:So if you think about traditional operation
Speaker:with the various levels of software, whether it's
Speaker:ERP, SCADA, manufacturing execution, building
Speaker:control systems, all the way up the stack, we are the
Speaker:first kind of platform that is solely focused on
Speaker:the risk layer. And so that's our core kind
Speaker:of focus area. And reason being is that over half the
Speaker:industry doesn't have dedicated asset risk managers. So how
Speaker:can we create visibility from an asset risk
Speaker:standpoint into that stack in an
Speaker:unencumbered way that allows you the information that you need
Speaker:to make decisions around physical asset risk? So
Speaker:how do we find gold in the data that we're generating? by
Speaker:consolidating it, analyzing it, and then providing direction,
Speaker:next step direction to the people that are using it.
Speaker:Interesting. What is physical asset risk? What do you mean?
Speaker:That's a great question. Yeah. Physical asset risk could
Speaker:be any failure that you have. And let's
Speaker:say you're in a food plant, single points of failure
Speaker:sometimes aren't always abundantly clear. So if you're in a food
Speaker:plant, like your makeup air system, so if you think about a big food
Speaker:production facility, usually on the roof they got this big jet motor that's
Speaker:creating negative air in the facility, because if that's offline, then we may
Speaker:suck a whole bunch of dust and debris into the facilities and contaminate food.
Speaker:So that single point of failure is a risk asset.
Speaker:If it fails during operations,
Speaker:likely that's a business interruption claim. So likely they there's going to be
Speaker:an insurance claim that is associated with that failure.
Speaker:So we're really there to help manage those single points of
Speaker:failure in your organization that leave you exposed.
Speaker:So it's looking at that specific activity for those
Speaker:specific assets and pulling that information
Speaker:out so that you can make decisions today on the things that
Speaker:are going to cause failure in your environment that may cause an
Speaker:undue exposure. Does that make sense? Oh, that makes a lot of sense. So
Speaker:it's that type of asset risk because that could— it was, it was
Speaker:interesting because asset risk could mean a lot of different things to a lot
Speaker:of different people, right? I might— started my career in finance, so when I heard
Speaker:that, I was like, doesn't jive with the physical AI aspect of this.
Speaker:But what you said makes a lot of sense. I totally appreciate it. When I
Speaker:do say asset risk, a lot of people immediately go to
Speaker:financial risk. The 2 things are related, right?
Speaker:But we're talking about the physical
Speaker:machinery, the physical operations that when
Speaker:they're impacted, they cause a downstream financial
Speaker:risk. And so one of the things that we highlight
Speaker:is 6 different dimensions of risk. So when we're
Speaker:classifying those assets, what could happen if they
Speaker:fail? Is this an environmental— Right. Is it a strategic
Speaker:risk? It is a supply chain risk.
Speaker:So it's quantifying the downstream impact of that
Speaker:individual asset failure. And the dollars associated with
Speaker:it, it is financial risk directly related,
Speaker:just outside of the banking industry. And I'll give you an example. You can have
Speaker:risk exposures and single point of failures that could be half a billion
Speaker:dollars or more. So there are, are big
Speaker:exposures here that we're talking about. It's not small dollar with single points
Speaker:of failure. And I would imagine that if you can quantify that to
Speaker:a real number, so what, you can imagine somebody, maybe
Speaker:not in the food industry, but, oh, the HVAC system goes down, right? What does
Speaker:that mean? That, so what is that? So what, you call somebody and they fix
Speaker:it? But if you can quantify that, no, the downstream effect of this is,
Speaker:in the extreme case, probably half a billion dollars, now you gotta get the board's
Speaker:attention. When you think about how we've designed
Speaker:our industrial systems to really absorb
Speaker:failure instead of building risk as
Speaker:infrastructure and then using data to drive those
Speaker:decisions around risk. We need
Speaker:to shift our thinking around it because things may not be quite
Speaker:as intuitive as we think they are, Frank. We may not think about a
Speaker:single leak depending on where it happens taking down
Speaker:the entire operation, right? We think about those things as, hey, They're going
Speaker:to happen eventually. We've got to deal with them. We can design systems not only
Speaker:to absorb the failure, but to alert us early on those things because
Speaker:we're on an industrial site. You have leaks that come up all the
Speaker:time. Where are the important ones? The one that's gushing 1,000
Speaker:liters a second or a minute. So it's really
Speaker:understanding the context of where the risk exists
Speaker:and then highlighting when it bubbles to the top. What do I need to
Speaker:do right now? Because you think about the amount of information that's
Speaker:flying at you at an industrial site, it's hard to
Speaker:parse. Think about today, all the social
Speaker:media that you get, all the bombardment of information.
Speaker:How do you surf through all that stuff to find
Speaker:the information that you really need or you're really discovering? The same thing
Speaker:happens in big business, right? Our customers are heavy industry, so it's
Speaker:Mining, oil and gas, forest products, heavy industry manufacturing,
Speaker:and they're being asked to make decisions faster
Speaker:with less information. So how do we, one, give them
Speaker:better information and better data to drive the decisions they have to make,
Speaker:but contextualize it in a fashion where it's really understood?
Speaker:So it's intelligence with integrity, but it's also
Speaker:driving contextual awareness of the decisions that have to be made
Speaker:around asset risk. That makes a lot of sense because all these industrial
Speaker:organizations and entities are probably— there's sensors everywhere now,
Speaker:right? This isn't the early:Speaker:everything, but they're probably just spewing tons and tons
Speaker:of data. So we are— sorry, Frank, go ahead.
Speaker:No, go ahead, go ahead. We have plenty of data, but we don't make use
Speaker:of that. What do you make of that? You're bang on.
Speaker:We don't have a data problem. We have a decision problem.
Speaker:How can we parse the data in a way that allows us to
Speaker:have the context that we need to make an
Speaker:operational decision now, when every
Speaker:minute or every hour has cost and increased
Speaker:risk associated with it? So it's not the data side, it's
Speaker:how do we boil all of that data down and filter it into
Speaker:the key decisions that we need to make today,
Speaker:that we need to make now.
Speaker:Interesting. Volume of data. This goes back
Speaker:years ago, but I was trying to highlight
Speaker:the sheer volume of data we were trying to deal with. And this
Speaker:is a mining example. So I was giving a presentation at the
Speaker:time. It was when 1 gigabyte thumb drives were brand
Speaker:new. And you and I are old enough where we remember That was a big
Speaker:deal. It was a big deal. And I came out on
Speaker:stage and I pulled out my thumb drive and I said, this holds 1
Speaker:gigabyte of data. How much data
Speaker:do you think we have as an organization? And this is
Speaker:advising a major corporation. So we have enough of these
Speaker:thumb drives to fill a ship the size of the
Speaker:Titanic. Wow. And that's
Speaker:all data, corporate financial, geologic, health, safety,
Speaker:environmental risk, asset, and its compounded
Speaker:growth is 10% a year. So
Speaker:how do we actually parse through that volume of data to
Speaker:find the specific information that we need,
Speaker:turn it into knowledge that allows us to execute on it?
Speaker:That's kind of a needle in a haystack problem. But I think the era that
Speaker:we're living in now, where we have the right tools,
Speaker:as long as it has the right harness around it, I think we have a
Speaker:way to parse that data. And if we have specific subject
Speaker:matter expertise, then those things can be more
Speaker:agentically driven. That makes a lot of sense. And I,
Speaker:when you say subject matter expertise, I would imagine
Speaker:a few years ago would have been human only, but now I think we're talking
Speaker:about some kind of hybrid of human and some kind of AI subject matter
Speaker:expertise. I think you have to have hybrid,
Speaker:right? I think you have to have a hybrid solution. You look at the
Speaker:ies that we serve, Frank, and:Speaker:which is what, 3 years away, 4 years away? Scarily,
Speaker:yes, 3 years away. That means
Speaker:3 quarters of the people that I came up with in
Speaker:industry will be retired. They're gone. So no longer is
Speaker:it a 10-year time horizon. We're within 3 years, so
Speaker:it's happening every day. And when that knowledge
Speaker:walks out, it is impossible to replace
Speaker:because there's just not enough people entering the industry, whether it's a risk manager,
Speaker:whether it's maintenance managers, whether it's trades, your
Speaker:millwrights, your electricians, your, your Red
Speaker:Seal-type carpenters, right? So we have to
Speaker:provide tools. that enable them to make better decisions when they
Speaker:don't necessarily have the longevity or operating context
Speaker:to make those decisions because they just haven't been in industry that long.
Speaker:Wow. Yeah, no, I think that there's some kind of— people talk about the
Speaker:job apocalypse, but I also think there's a retirement apocalypse, and
Speaker:particularly in the trades, I would say.
Speaker:Absolutely, absolutely. And those senior people too.
Speaker:Sometimes they'll come back, do contract work, but they don't want to deal with any
Speaker:of the corporate stuff, right?
Speaker:Hey, I can help you to achieve this objective, but I only want to
Speaker:do that. And then I want to go back to being retired. Yeah, I imagine
Speaker:that there's going to be a lot of people that are going to be called
Speaker:out of retirement and things like that. And you're seeing that also in the tech
Speaker:sphere too, where companies are offering early retirement to people who
Speaker:literally built the company, right? Yeah. And I understand they have
Speaker:reasons, they have their financial reasons, right or wrong, but I
Speaker:just think that they're throwing out the baby with the bathwater when it comes with
Speaker:the, the institutional knowledge to do it that quickly and that
Speaker:rapidly. I, I just, I think we're gonna see the long-term
Speaker:consequences of that in short order. I,
Speaker:I totally agree. And that's what LumaSint is here to help
Speaker:solve for, is to help you make those decisions, capture the
Speaker:information, make those decisions so that you don't lose
Speaker:step when you lose resources. So you can maintain some
Speaker:consistency and contextual awareness. So it really is
Speaker:driving that decision intelligence that comes from a place of authority.
Speaker:And the other way I like to think about it too is this is
Speaker:not— what we focus on too is not general
Speaker:purpose. It is specific. Right. So our
Speaker:expertise is a wedge. So if you think about Everyone talks about like
Speaker:council of agents doing things. Right. We're really focused on
Speaker:that asset risk in heavy industry. That's our focus area.
Speaker:And we're deep, deep on that subject. So
Speaker:we want to make sure that people understand that when we're
Speaker:looking at risk, it can't be good enough, right?
Speaker:It needs to be contextual. It needs to be
Speaker:validated and it needs to be validatable. We like
Speaker:to say intelligence with integrity. In that we can show you the math
Speaker:of how a decision was arrived at. So that's a— that
Speaker:was a good segue into my next question is a sensor
Speaker:detects an anomaly, maybe a family of sensors that are related. What happens
Speaker:between signal and making a
Speaker:decision? Because I would imagine that capturing the data, capturing the signal,
Speaker:that used to be a technical hurdle. I think that's— those days are gone. But
Speaker:now I think the last mile problem is very real. You have all this data,
Speaker:You have all this. Okay, now what? How do you make a decision? And
Speaker:then obviously different time horizons and things like that. How do you—
Speaker:what happens after that? Yeah, the
Speaker:signal through capture needs
Speaker:to take the next step. So we've got the first mile out of
Speaker:the way, to your point. I think we've got the sensor stuff figured out.
Speaker:I think we have most of the infrastructure figured out. We know how to collect
Speaker:the data. We know how to consolidate it. We even know how to put
Speaker:together good dashboards, right? Lots of blinking lights.
Speaker:But I've also encountered over the last half a dozen years
Speaker:that people are blind to dashboards now. So we've gotten to this
Speaker:level where the dashboards has gotten us so far, we've
Speaker:got to take the next step, which is what are the decisions that
Speaker:have to be made based on the data that we have? Right. And so
Speaker:it's no longer signal, gather the
Speaker:data, turn it into some level of a
Speaker:base of knowledge, and then turn those into actionable
Speaker:outcomes. You really need to do that as a whole stack
Speaker:in order to go beyond the dashboard. So it,
Speaker:it's really driving that decision intelligence by being
Speaker:smart about the data that you look at, the data that you collect,
Speaker:how you parse it, and how it drives those decisions.
Speaker:So it really is beyond the signal because sometimes it's too
Speaker:much, right? Let's take a one-sensor example. You can have a
Speaker:high-fidelity sensor on your shop floor that generates
Speaker:50 gigs worth of data in a year. Right. It's delivering
Speaker:more if it's streaming. What's important in that data
Speaker:was the anomaly that I was able to detect and the resource
Speaker:that I was able to get to that anomaly to address it before it turned
Speaker:into a larger issue. So I'm even
Speaker:like thinking about this is not predictive because that's where we always go.
Speaker:Isn't— aren't you talking about predictive maintenance? No, I'm talking about
Speaker:prioritizing the risk that's coming through a signal
Speaker:so you know what to do today. Wow. The predictive stuff is
Speaker:great. There are people that, that are really awesome in that
Speaker:space that are telling you 6 months from now this is going to
Speaker:happen. We're talking about the operational block and tackle of risk.
Speaker:What do I need to do today? What do I need to do tomorrow? What
Speaker:do I need to do on Friday? This seems like the tactical version of preventative
Speaker:maintenance. It seems like your heads-up
Speaker:display that's really going to help to drive better
Speaker:decisions around physical asset risk.
Speaker:Interesting. Interesting. So
Speaker:Not all anomalies are created equal, right? So obviously
Speaker:there has to be some kind of way to determine, because we're
Speaker:beyond, you know, you're working beyond, way beyond kind of traditional
Speaker:predictive maintenance, right? Not all anomalies are created equal.
Speaker:Not all breakdowns are created equal. How do you
Speaker:address that? Obviously there's gotta be some kind of, you mentioned blocking and tackling,
Speaker:obviously you wanna block the big— Yeah. You don't wanna block the biggest guy on
Speaker:the other team, but you wanna block the, I'm gonna use an American football analogy,
Speaker:sorry for my European friends, and global listeners,
Speaker:but you want to block the guy who is about to tackle your quarterback,
Speaker:not the biggest guy, right? And I think that
Speaker:traditional preventive maintenance blocks the most
Speaker:obvious threat, but, or the, the biggest guy on the other team.
Speaker:You want to protect your quarterback, right? That's really the, what you're trying to do.
Speaker:Absolutely. Those are the people who win games. Absolutely.
Speaker:I love your analogy and the framing of it. Because
Speaker:that's it, is that, hey, if my predictive maintenance strategy
Speaker:is focused solely inside plant on rotating equipment, but
Speaker:I haven't looked at the sectional valves that supply my fresh
Speaker:water for my system, and that goes down and my
Speaker:plant catches on fire, what predictive maintenance system
Speaker:actually helped me drive production when my water's off? So
Speaker:it's making sure that you know where that little guy is going to come
Speaker:out of nowhere and take out your quarterback, even
Speaker:with all the big guys. So that's where our focus area is,
Speaker:that there's all these pieces that are inside and around plants
Speaker:that will catch you off guard. And normally we don't figure
Speaker:that out during the engineering of the plant because we're not
Speaker:designing risk as infrastructure. We're designing it
Speaker:for production outcomes. So yes, we design it to be hardy, we design it for
Speaker:the output, But as we build and
Speaker:operate, new context comes in, new
Speaker:risks that didn't necessarily occur when you actually built the operation.
Speaker:I'll give you a really good example about this. Let's say
Speaker:you're playing football and all of a sudden they put an autonomous robot on the
Speaker:field. Right. Changes the game, right? So we had a
Speaker:customer that came to us and said, look, we've started to put all
Speaker:these autonomous robots on the factory floor. And we didn't
Speaker:realize that they're heavy. And so they're using the
Speaker:same infrastructure on our walls and our ceiling where our lighting is
Speaker:hung, where our fire control systems are hung. It's
Speaker:causing a high level of vibration. We need all that stuff
Speaker:to work. How do we deal with that? We don't even have
Speaker:mass contextual awareness about robots coming into the factory floor, and now we
Speaker:have a risk that's being introduced almost in real time. That
Speaker:is impacting things like health, life, safety systems. So
Speaker:we have to be aware that game of football is going to change
Speaker:and we're going to have new dimensions that are added all the time.
Speaker:And it's not slow, Frank. I'm not talking about 2 years, this is going to
Speaker:change. It's next week, it's changing. It may be next
Speaker:month. There's a new operating context.
Speaker:No, and factories are not built for— factories are not like
Speaker:software, right? These things are built for Decades of run.
Speaker:And I don't have a lot of experience in manufacturing, but as a car guy,
Speaker:I kind of understand. If they change up the model of the Cadillac Escalade, they
Speaker:have to take down the assembly line and re-engineer it.
Speaker:But you're right. But these factories have probably
Speaker:been going part running, some of them probably
Speaker:the better, these buildings, these infrastructures, at least a century old.
Speaker:Yes, some of them are. We have customers that do have facilities that are
Speaker:100 years old. But it's also the new stuff that's being
Speaker:built as well, is that— Right. We're always trying to drive optimization,
Speaker:and that's a nice way of saying we're trying to optimize for cost.
Speaker:And so we don't end up getting all of the
Speaker:risk infrastructure that we necessarily need as part of the project. So
Speaker:how do we enable those customers by having something that's really
Speaker:quick to set up, really quick to deploy, really
Speaker:quick to gather information, and really quick to drive decision
Speaker:intelligence? I think that's very important to our customers is
Speaker:just speed. Is this is happening to us, how quickly can you
Speaker:help us address this challenge that's coming up? In the
Speaker:field, whoever adopts this faster is going to get better
Speaker:profits, better, better output, better, ultimately better profits, and
Speaker:potentially put you out of business. There's definitely a real,
Speaker:there's definitely a real motivator there. I think another analogy would be my wife and
Speaker:I are house hunting. And we saw this beautiful
Speaker:. This thing was built in the:Speaker:the coaxial cable is kind of stapled to the outside of the wall.
Speaker:And so, and I was, we were looking at the
Speaker:aesthetic problems of that. And it was just like, pretty sure they didn't have
Speaker:Cat5 in mind or co— you know, co— cable
Speaker:TV in mind when they built the house. Right. So you kind of have to—
Speaker:There's— in that example, it's just mostly
Speaker:aesthetics in terms of the cables showing. But if you look at newer construction,
Speaker:there's fiber optic cable inside the house in some extreme cases and things like
Speaker:that. Like, how far can you push old infrastructure?
Speaker:How far can you push it? I think we're at a breaking point. So you
Speaker:look at how far can you push old infrastructure? We've got something
Speaker:like 420,000 miles of unmonitored,
Speaker:unmanaged, like fresh and wastewater treatment systems across North
Speaker:America. So how far can you push it? Only so far until it breaks,
Speaker:and then there's an incredible amount of pain, right? We
Speaker:have, I think, the benefit of having
Speaker:designed, engineered, built, and operated
Speaker:feats of amazing infrastructure, whether it's our
Speaker:railroads, whether it was our bridges system, whether it is water
Speaker:treatment or wastewater treatment. I'm from Alaska originally, so I always
Speaker:go back the construction of the Trans-Alaska Pipeline. Right. And man,
Speaker:peak construction, that thing was a global—
Speaker:absolute global— one of the largest global projects in the world.
Speaker:Billions and billions of dollars being spent on its construction. And it's
Speaker:lasted for 40-some years. We don't build infrastructure
Speaker:like that anymore. And the infrastructure that we did build to that
Speaker:level, to that capability, is aging. And the vast
Speaker:majority of it, again, is not measured. It's not monitored.
Speaker:It's not managed. And our big goal is to be able to
Speaker:replace it. But the cost of it is just amazing.
Speaker:I think in the US, the infrastructure backlog is
Speaker:trillions and trillions of dollars of what needs just to replace the
Speaker:20% of either poor or
Speaker:dangerously poor deteriorated assets.
Speaker:Yeah, no, that's a sobering thought.
Speaker:What are the major points of failure in industrial AI,
Speaker:right? Are these bad? Because it sounds like what you do
Speaker:is a very comprehensive approach. You don't just look at the building, you look at,
Speaker:oh, this pipe fails this. There has to be some kind of
Speaker:human and expertise that you have to go in. And do you
Speaker:offer the services or do you offer the software or do you offer both? That
Speaker:would be my question. With our customers, we've
Speaker:got a program that's a luminaries program.
Speaker:So we partner with the businesses that want that extra
Speaker:help. Because what we found is that customers just don't want to
Speaker:buy software anymore. They want you to partner with them
Speaker:deeply. And I don't mean that like marketing partner. They want you to
Speaker:be helping to own the results that you're
Speaker:trying to drive. So it's not necessarily
Speaker:traditional consulting because when we're there for the life of the asset,
Speaker:we're there to help you throughout the life of the asset. And so when we're
Speaker:talking with you, it's about optimizing everything from maintenance strategy to risk
Speaker:strategy. So we're just looking at things slightly
Speaker:different. So yeah, we help customers with the software, but I think our
Speaker:human touch is something that's really important in today's kind
Speaker:of AI age. and the expertise we bring to the table,
Speaker:right? To find a company that actually has depth and expertise that
Speaker:can deeply partner to help walk you through that
Speaker:journey is important. And you said fairly comprehensive. We're
Speaker:comprehensive in our focus area. So we're not building
Speaker:control, we're not a process control system. We're
Speaker:looking at it again strictly from that risk lens for those
Speaker:60% of companies that don't have a dedicated asset risk manager.
Speaker:That's our piece of the pie where we focus.
Speaker:Interesting. Yeah, it seems like there's a lot of places where somebody
Speaker:can get distracted, right? In terms of like,
Speaker:because there's a lot of moving parts here, right? And I think that's an understatement.
Speaker:What, how do you start? It seems to me, for me, I'm looking at this
Speaker:as somebody who's not in industrial control and not in this industry.
Speaker:I look at these problems and I'm like, where do you start? It's not
Speaker:just blueprints. You actually have to walk around and kick the dirt around, right? And
Speaker:like, where do you start? Where does one start? I know that's a
Speaker:kind of a small question with a big answer. Frank,
Speaker:that's another great question. Where do you start? Where do we start?
Speaker:So all of our customers have an insurance partner, and
Speaker:that insurance partner has— most of them will
Speaker:have what's called risk engineer. Oh, okay. And that
Speaker:risk engineer is a subject matter expert that's
Speaker:coming in to define what are the things that need to be
Speaker:monitored, what are the things that need to be managed. And
Speaker:we're in to help after that. So we'll partner with
Speaker:those insurers, we'll partner with those risk engineers to make
Speaker:sure that once they've done their assessment and the report, that's
Speaker:translated into the system. So it's translated into what needs
Speaker:to be measured, monitored, and managed. So we meet
Speaker:the customer where they're at in terms of defining
Speaker:single points of failure. Usually they already know, right? They've got the data
Speaker:inside their environment, pulling out the things that are important and working with
Speaker:the risk engineer to be able to make sure that they're— everything that's
Speaker:been identified is monitored correctly.
Speaker:So that's where we start. And that
Speaker:risk engineer is probably not coming in cold, right? That risk engineer
Speaker:probably, you know, has worked—
Speaker:Long-term relationships. One of the reasons why we have
Speaker:an FM-approved product, and Factory Mutual
Speaker:is an engineering-based risk
Speaker:leader, but insurance company, and we make
Speaker:FM-approved products. FM approvals is their approvals
Speaker:division. So they focus on making sure the products that
Speaker:hold the FM logo have been tested to their most rigorous
Speaker:standards. FM, when they come in— and this is not
Speaker:us, right? We're the, we're the help block and tackle afterwards. You've
Speaker:decided what field looks— let's help you play the game. FM
Speaker:in:Speaker:recommendations for their customers. Right? Wow. So
Speaker:48,000 things that we need to do to mitigate
Speaker:risks across all their customer base. That's one insurance company
Speaker:that covered almost $1 trillion in risk,
Speaker:those 48,000 recommendations. So now how do we take those
Speaker:48,000 recommendations and translate them into
Speaker:operational activity? What do we need to do to effectively manage them
Speaker:within the context of risk? So we
Speaker:partner deeply with our insurance partners who are very
Speaker:data-driven, Frank, very data-driven. But we're looking at the
Speaker:world slightly different in that we have engineered
Speaker:risk and we have actuarial risk, right?
Speaker:What's the difference? That's a great question.
Speaker:Engineered risk is based on, I've
Speaker:looked at the asset I understand
Speaker:how it's going to operate. I've written recommendations
Speaker:to mitigate everything from fire, flood, earthquake, tornado,
Speaker:whatever it is, but I'm making those recommendations
Speaker:based on a very long history that I've developed.
Speaker:Actuarial risk is what financial losses
Speaker:have I had and what financial losses have I had that can
Speaker:predict a loss in the future? So one is a
Speaker:financial activity and one is an
Speaker:engineering and field activity. And so insurance
Speaker:companies are split behind 2 lines:
Speaker:actuarial-based risk or engineering-based risk.
Speaker:We're solidly in the— we're there to help with your
Speaker:engineered-based risk outcomes, even though it has big
Speaker:implications for the actuarial risk outcomes as well.
Speaker:But we have to follow the physical operations. So that's where we're focused. is
Speaker:on that engineered risk side.
Speaker:Interesting. Interesting. It's such a fascinating world I didn't really
Speaker:think about. You think about
Speaker:factories and you think about, as long as you have an eyewash station and things
Speaker:like this, and you don't really think about, at least from my point of view,
Speaker:right? This is a whole world that's completely new to me. It's fascinating. And
Speaker:I would imagine those 48,000 items that have been
Speaker:highlighted are probably triaged or would be
Speaker:dependent on whatever the individual factory would be, not even the industry,
Speaker:not even the customer, right? The individual facility probably has to
Speaker:get their own triage of X, Y, and Z.
Speaker:Yeah. And, and our job for those customers
Speaker:is to take that information and illuminate it.
Speaker:What are the important things? Let's put them in, let's
Speaker:manage them correctly, and let's do it quickly
Speaker:and cost-effectively because the risks that we're trying to manage
Speaker:have pretty big implications to the operation. Otherwise they wouldn't be
Speaker:on an engineered report. As something, let's take a little bit of a
Speaker:dogleg and this is definitely data-driven. I think you'll
Speaker:find it interesting. I love you're using our podcast name throughout the whole thing. I
Speaker:love that. That'll definitely help with the AI optimization.
Speaker:Yeah, I just need to get to say Lumicent 10 more times and it's like,
Speaker:no, actually— There you go. You look at what's happened in
Speaker:terms of what are called natural catastrophes, right? Fire,
Speaker:floods, earthquakes, hurricanes, stuff like that. In that
Speaker:you have insurers that have pulled out of entire markets, said,
Speaker:yeah, too much risk there, we're not going to write there anymore,
Speaker:whether it's floods in Florida, whether it's wildfires in
Speaker:California, it's the insurance company. Commerce protects
Speaker:itself, right, where it's protected. So in order
Speaker:to get back, get insurance companies
Speaker:back to the table, new
Speaker:ways of monitoring, measuring, and managing
Speaker:risk outcomes had to be created. And one of them is parametrics.
Speaker:Parametrics is something that Normally when I say that, if you're not in the
Speaker:insurance industry, you have no idea what it is. Parametrics is almost
Speaker:a product that was brought out to help mitigate
Speaker:risk for the consumer, whether it's the business and the insurance
Speaker:company. And a good example, and this is again, we make
Speaker:devices that help enable this type of stuff. We're not a
Speaker:parametric product, but for example, you've
Speaker:had, you have no insurance, you run a distribution
Speaker:facility in Florida. And you've been flooded so many times you can't get insurance.
Speaker:And then the insurance companies pulled out of the market. They came back in, but
Speaker:they said, we're going to give you a parametric product. Oh, what's that? We're going
Speaker:to pre-agree what your losses are
Speaker:based on the level of water. Hmm. So they go in and
Speaker:put a sensor on and say, look, water gets to 5 meters,
Speaker:we're going to pay out. We'll pay out within 72 hours. Gets to 10
Speaker:meters, We'll pay out, we'll pay out in 72 hours. So
Speaker:then you've pre-adjusted, not post-adjustment. You haven't
Speaker:had a loss and then had to have an underwriter come in and figure out
Speaker:what your losses are and then end up in court. You're pre-agreeing what that
Speaker:looks like, and you have a sensor that's actually the arbitrator
Speaker:of the risk event. So
Speaker:that's one component. You also have the—
Speaker:we're looking at satellite imagery. We're looking at roofing systems,
Speaker:we're looking at positioning in terms of where the facility's at. All
Speaker:of those risk components that are around it from the
Speaker:insurance side are tools the insurer is
Speaker:using to make your policy go up. And they're not intentionally trying to make your
Speaker:policy go up, they're trying to manage their risk. Right. Our job on behalf of
Speaker:our customers is to mitigate the risk as much as
Speaker:possible so that they can prove to the insurer that
Speaker:they've taken every step possible to be able to
Speaker:mitigate the risks that have been identified.
Speaker:So insurers are using these tools to protect their risk.
Speaker:We've come up with a set of tools to help the customer
Speaker:protect their end so they don't have to end up with constant
Speaker:pressure on policy premiums. Oh,
Speaker:that makes a lot of sense. So
Speaker:Given that there's a lot of dollars attached to this
Speaker:and there's an IT element, there's an
Speaker:engineering element, who runs this? Who
Speaker:should— I guess there's the should— who should own this and who
Speaker:actually owns it, right? This is clearly, if you're a big manufacturing
Speaker:outfit, even a moderate one, like the C-suite, this has to
Speaker:bubble up to the C-suite, doesn't it? It does.
Speaker:We know that about 57% of industry doesn't have dedicated asset
Speaker:risk managers. So it ends up being— Really? Yeah, it's
Speaker:hard to believe, but they don't. And we don't make enough of them either. We
Speaker:don't have enough graduates. It ends up falling usually
Speaker:to the CFO, and the CFO usually manages
Speaker:it as an insurance policy.
Speaker:So we're managing the financial outcome. So it's back to actuarial risk.
Speaker:versus engineered risk. So what we're trying to do, what we
Speaker:are doing, is bringing decision intelligence
Speaker:to the table for that C-suite that gives them
Speaker:the operational knowledge to make better actuarial
Speaker:decisions around the insurance that they have to buy
Speaker:because there's nobody dedicated. And I, Frank, I always come at
Speaker:it from the maintenance side too, because at my heart, I'm an operations
Speaker:person. I, I'm a maintenance guy. I'm not a, a risk guy. But
Speaker:what I saw in my experience was that
Speaker:we don't have enough on the risk side, and our maintenance brothers and
Speaker:sisters end up being the people that are the de facto asset
Speaker:risk manager. So how do we put better tools for
Speaker:operational to understand what they need to do to
Speaker:manage risk? And how do we put tools in the place of
Speaker:plant managers and CFOs to be able to
Speaker:drive those decisions more effectively.
Speaker:Interesting. You mentioned that we don't graduate enough of this. So this is an
Speaker:actual degree you can get? I say this as a parent of a high school
Speaker:junior, because this seems like a growth industry and a stable thing. Is this an
Speaker:MBA? Is this a graduate level? Is— are there undergrad programs? Like,
Speaker:where would Risk engineering programs. So
Speaker:there are— Really? Absolutely. Absolutely. So
Speaker:you could go in specifically to risk engineering. And
Speaker:normally those people migrate into places like maybe they work for
Speaker:Tyco or Simplex or Siemens, right? Health,
Speaker:life safety control systems. You'll find risk
Speaker:engineers in your EPCMs, your engineering procurement construction
Speaker:management companies. So it's, there's a whole
Speaker:body around risk engineering that is invisible.
Speaker:If you've never worked in an industrial operation that has a dedicated risk engineer,
Speaker:which is again, 60%, you probably not know that
Speaker:the discipline even exists. That is
Speaker:fascinating to me that there's this whole discipline that you can get a
Speaker:degree in and had never heard of it, right? That's interesting.
Speaker:And it sounds like a growth market. So interesting to get a
Speaker:degree in, I would imagine. It's a growth market among
Speaker:so many other of the STEM that we need to invest more in,
Speaker:whether it's metallurgical engineers, right? I think China is
Speaker:graduating more metallurgical engineers a
Speaker:year than we have operating
Speaker:in the practice in North America. Yeah, I'm not surprised. For
Speaker:one, they have a 4-to-1 roughly Yes. Population
Speaker:advantage, right? So all things being equal, it would be a 4 to 1, but
Speaker:it's not. There's more to it than that. But how
Speaker:do you calculate— because it's always
Speaker:the thing that you never see coming, right? How do you prevent a failure that
Speaker:never happens? Because that, as someone who's been in data
Speaker:science and questions like that, one of the questions I'd get
Speaker:that would always amuse me and bother me philosophically,
Speaker:later was, how do we predict when XYZ
Speaker:is going to happen? And I said, when's the last time that happened? How often
Speaker:does it happen? It never happened. Like, how do you—
Speaker:and I say, this is predictive analytics. It's not predicting the future, right? Yeah.
Speaker:So how do you— is that
Speaker:possible to do that, right? Is that still impossible? Philosophically,
Speaker:I would say it's probably impossible to do. You can probably approximate it.
Speaker:But what is a better answer? Is there a better
Speaker:answer than that?
Speaker:I've always had a challenge with this too on the predictive side
Speaker:is that, okay, so you say you're going to give me this
Speaker:predictive analytic model and it's going to be a crystal ball and it's going to
Speaker:tell me that I'm driving down
Speaker:whatever Highway 1, Route 66 and
Speaker:at mile marker 328, my transmission's gonna
Speaker:go out. How do you know that, right? What gives you the indi— like,
Speaker:what tells you that? What dataset allows you to do that?
Speaker:That always frustrated me because I just can't really
Speaker:get aggregated. I could say maybe if I look at a
Speaker:million cars and I look at the same
Speaker:operating context with the same car on the same road, in the same
Speaker:context, maybe I can derive something out of that.
Speaker:I think a better way to look at it is if we have inputs on
Speaker:the car that I'm driving, engine temperature, the type of
Speaker:fuel I put into it, I can have a
Speaker:probability of certainty, which is one
Speaker:level, and I can have a
Speaker:certainty around the context. So I can have
Speaker:multidimensional Hey, I just detected
Speaker:an issue with the engine. It may be one of
Speaker:5 things. Can you give me some more information? If you give me some
Speaker:more information on one of those 5 potential things, maybe I'm
Speaker:low on oil, maybe I'm low on gas, but if you give me more
Speaker:context, I can get a greater certainty of what the
Speaker:problem is. And I can actually adjust my probability
Speaker:of failure based on those inputs. So to me,
Speaker:it's much the whole context around, yeah, we've
Speaker:got predictive that's based on all of our past history, but we want to look
Speaker:forward. That's saying, hey, my mean time between failure was
Speaker:this, so we know that about every 60,000 hours we're going to have an
Speaker:operating failure in the engine. I think a better way to look at it
Speaker:contextually for what we have to do today is, what's my probability
Speaker:that this is going to happen? the likelihood. What's my
Speaker:certainty? What information and context do I have around that probability
Speaker:that actually allows me to make that decision? And that's again decision
Speaker:intelligence. That's really highlighting what information do
Speaker:I need to give a better and more accurate
Speaker:insight into what needs to be done. So I want to take kind of
Speaker:the crystal ball out of the equation and really talk about
Speaker:Hey, there's probabilities and certainties that we need to talk about and
Speaker:we need to actually put into the equation so that we deal with the
Speaker:reality of what we're dealing with today, not what may
Speaker:happen. Right.
Speaker:Fascinating. I'm just— not every day I find out that a
Speaker:whole new field exists, so I'm still processing that.
Speaker:How did you get into this? I'm sorry, go ahead. Go ahead. Were
Speaker:you Googling it? I did. Yeah. I was like, there's a number of
Speaker:schools. You weren't kidding. There was, there was, I was just like, wow, that's— and
Speaker:I would imagine that you probably have to be pretty good at math. You probably
Speaker:have to be like a, like a nerdy MBA, almost an
Speaker:engineer, right? That would be kind of the way I would describe it.
Speaker:Though my, my oldest is very good at math and he,
Speaker:you know, he builds robotics and he's in a— so I'm like looking,
Speaker:I'm like, right now he wants to be a mechanical engineer and I certainly want
Speaker:to encourage that, but if he decides he doesn't like it, I'm definitely going to
Speaker:float this in his direction of— because it's an
Speaker:interesting— as a dad, you're always selfishly looking out for your kids, right?
Speaker:But how did you get into this, right? You mentioned you grew up in Alaska,
Speaker:and Alaska seems like an interesting place to grow up
Speaker:because obviously you're not that far from the wilderness, but also it
Speaker:takes just a lot of good engineering just to survive year-round up
Speaker:there, right? So How'd you get
Speaker:into this? I come by
Speaker:the industrial operation space naturally. So I
Speaker:started my career as I was growing up and through university in
Speaker:oil and gas. And so it's wired into me that we're
Speaker:always planning for the worst-case scenario. So you don't go
Speaker:outside of 40 below zero to do something without
Speaker:planning Planning ahead.
Speaker:Yeah. I mean, the couple of times that I did
Speaker:that were not good, right? A couple of times I went into the outback
Speaker:hiking without a gun, for example, and got pinned down by a
Speaker:moose who a bear had just eaten her calf. So
Speaker:if you think about risk engineering, it's part of planning, but
Speaker:it's also about building resiliency. How do you
Speaker:deal with that issue? And then how you respond to it, how you manage
Speaker:it, is actually the determination of if you survive.
Speaker:And so that kind of underlying thought process, I didn't
Speaker:even think, I didn't even know risk engineering was a thing until 10
Speaker:years into my corporate career. But what I found is that
Speaker:it's built into me naturally because where I come from, what I was exposed to,
Speaker:and from who I learned from, right? From the people I learned from, they
Speaker:went, look, we're running a multi-billion dollar operation
Speaker:above the Arctic Circle. that's housing 1,000 people. This is oil and
Speaker:gas. We have to plan, schedule,
Speaker:execute, measure, monitor,
Speaker:manage seamlessly. Our tolerances for
Speaker:risk are really low, right? Really low.
Speaker:I was in an event that actually forced me further into this
Speaker:area, and that was an event where we actually lost
Speaker:power at 40 below zero. So it was an
Speaker:entire site in Alaska where the
Speaker:80 kV high voltage power line was dug
Speaker:up by an excavator, right? And here you are, you got, you have
Speaker:600 people out in the middle of nowhere. It's 40
Speaker:below zero. And I had a, at the time, a
Speaker:just fantastic general manager that I learned a bunch from,
Speaker:you know, called all the leadership into a room and said, I need you to
Speaker:go look at ventilation systems. I need you to go to wastewater, and I need
Speaker:you to go to freshwater treatment. I need you to go to living facilities. He
Speaker:knew what to do to help manage the outcome because
Speaker:he knew we got about 2 hours before stuff starts freezing up. And if
Speaker:it freezes at 40 below zero in February in
Speaker:Alaska, we're down. We're done, right? We're done until the spring
Speaker:because we're not going to get this stuff unthawed, everything that we need to get
Speaker:unthawed. So my experience in that was, wow,
Speaker:this is amazing. You have like a Captain Picard that knows
Speaker:what to do. Oh, and then I made—
Speaker:I come from oil and gas when this incident, so I came with my mental
Speaker:model of oil and gas because this is when I started oil and gas
Speaker:post-Valdez oil spill. So we had all these
Speaker:emergency management and drills that we went through and
Speaker:very structured. What I saw in that organization was we
Speaker:had personality-driven risk leadership. We had people that had longevity
Speaker:in industry that knew the decisions that they had to make and how they had
Speaker:to make them. 25 years later, we don't have
Speaker:enough of those people. So the incidents that I was in are like, I don't
Speaker:know what to do. Do you know what to do? I've got a piece of
Speaker:it. You've got a piece of it. But a single person that could actually
Speaker:quarterback all those things, that had the risk model in their head to go, We
Speaker:got an hour here, we got 3 hours over there. That was very
Speaker:personality-driven, not process-driven. And so now
Speaker:fast forward today, that's what we need to do with Lumicent.
Speaker:That's what we are doing with Lumicent is really
Speaker:being that risk manager in a box for physical asset
Speaker:risk, not full enterprise risk management, but physical asset
Speaker:risk to be able to look at those things, make a determination of what's
Speaker:important, and direct your people to those things. I, my
Speaker:experience over the last 25 years is that our complexity has
Speaker:increased enormously. Our volume of data
Speaker:to be able to sift through, turn into knowledge, has increased enormously.
Speaker:But our ability to actually make decisions founded
Speaker:in data and be able to execute on them has actually decreased.
Speaker:And that's mostly due to we don't have enough people in industry with the
Speaker:longevity to be able to help make those decisions.
Speaker:Interesting. Wow. It's a, it's a whole, I think it's a
Speaker:testament to how good the people were at their jobs that we didn't know this
Speaker:existed. You never had
Speaker:to guess whether or not if you turned on the light switch, the light would
Speaker:come on. You never had to guess whether or not if you flush the toilet,
Speaker:whether it was going to flush because the infrastructure was there and supported
Speaker:and built by people that knew how to manage it. And you only know
Speaker:when it's not there. Yeah, I'm sorry. You only know when it's not there. Yeah.
Speaker:Wow. Wow. We're coming close to
Speaker:time and I want to be— this is fascinating. Not every day a whole new
Speaker:world opens up. And just for your information, I'm going to
Speaker:fold this to my kid. I live near Johns Hopkins University and they have a
Speaker:master's degree in risk. So maybe I can talk him into staying closer to home.
Speaker:But But what, what can people do to
Speaker:find out more about you and your company and how to reach out
Speaker:to you? www.lumicent.com,
Speaker:L-U-M-I-C-E-N-T.com. Reach out to me on
Speaker:LinkedIn and I'm available, right? I just love
Speaker:talking to customers about this subject. And yeah, you reach out
Speaker:directly through the website, me or anyone on our team, but I'm happy to
Speaker:talk to customers anytime I get the opportunity. I'm
Speaker:passionate. About helping customers solve the challenges
Speaker:that they have around physical asset and decision intelligence.
Speaker:Awesome. That's amazing. And we'll make sure all the pertinent links are in the
Speaker:show notes. And with that, we'll go to the outro.
Speaker:That was great, man. I really— that was amazing. I'm just floored
Speaker:that there's this whole— Thanks again to Andy Pruitt for joining us and showing
Speaker:how AI and decision intelligence can help organizations turn
Speaker:mountains of industrial data into smarter decisions about asset
Speaker:risk. Subscribe, share the episode, and join us next time on
Speaker:Data Driven.